PRODUCT02
KJ Thermal Oxidizer (TO)
Equipment structure
- ① KJ Tube Type Heat Exchanger
Reduced fuel consumption by preheating process gas with exhaust combustion gas - ② Combustion chamber
Flame cylinder mechanism mixes process gas and flame sufficiently to pyrolyse VOCs and odors. - ③ Retention chamber
High-temperature gas is retained for a sufficient period to decompose VOCs and odors completely. - ※ Waste heat recovery (optional)
By adding the waste heat recovery equipment, excess heat energy can be recovered and provided to production facilities
Equipment Features
KJ Tube Type Heat Exchanger
高温側に溶接面がなく、高い耐久性を実現
Highly resistant to blocking caused by dust, and has been widely adopted especially in processes with large amount of silica dust.
Installing soot blowers enables long-term stable operation.
Highly efficient heat exchange due to corrugated shaped tubes for larger heat transfer area.
高温熱伸びを考慮したチューブ固定構造を採用
Flame Cylinder
The ring-shaped flame cylinder structure enables flame and process gas mixed completely.
Both gas and oil can be used as fuel for the burner.
The VOCs and odors in the process gas are instantly heated by directly exposing it to a high-temperature flame.
High removal efficiency with sufficient retaintion time
Equipment Specifications
- Removal efficiency is 99% or more
- Heat exchange efficiency is up to 70％
- Available flow rate capacity is up to 1200 Nm3/min
- Capable of treatment almost all type of VOCs and odor(Also HCN, NH3, H2S can be treated)
Features
- High removal efficiency achieved by our unique flame cylinder.
- KJ Tube-type Heat Exchanger specifically deveropped for TO is adopted.
- Applicable to the processes with large amount of impurities such as organic silicone and tar.
- Automatic operation with various safety devices.
- The waste heat recovery of steam, heat media, hot air, etc.
- Maintenance such as periodic inspections and other supports after delivery (optional)
Applicable process
- Carbon fiber process: PAN-based carbon fiber
- Printing related process: Gravure printing, laminating, wallpaper printing
- Adhesive related process: film, adhesive tape, printed circuit board
- Coating related process: Color steel sheet and metal can printing
- Also applicable to various other VOC and odor processes
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